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Heat Loss Factors and Graphs
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Heat Losses from Uninsulated Surfaces
Heat Losses at 70°F Ambient
(Click on graph to enlarge.)

How to use the graph for more accurate calculations

Convection curve correction factors:
For losses from top surfaces or from horizontal pipes

  • Multiply convection curve value by 1.29

    For side surfaces and vertical pipes

  • Use convection curve directly

    For bottom surfaces

  • Mulitply convection curve value by 0.63

  • Radiation Curve Correction Factors
    The radiation curve shows losses from a perfect blackbody and are not dependent upon position. Commonly used block materials lose less heat by radiation than a blackbody, so correction factors are applied. These corrections are the emissivity (e) values.

    Total Heat Losses =
    Radiation losses (curve value times e)
    + Convection losses (top)
    + Convection losses (sides)
    + Convection losses (bottom)
    = Conduction losses (where applicable)

    Helpful Hint:
    The graphs for losses from uninsulated and insulated surfaces are hard to read at low temperatures close to ambient. Here are two easy-to-use calculations that are only rule-of-thumb approximations, but they are reasonably accurate when used within the limits noted.
    Rule #1:
    Losses from an uninsulated surface (with an emissivity close to 1.0): (This applies only to temperatures between ambient and about 250ºF)
    Losses (W/in2) =
    DeltaT (°F) rise above ambient
    200
    Rule #2:
    Losses from an insulated surface: (This insulation is assumed to be 1 inch thick and have a K-value of about 0.5 Btu-in/hr-ft2-°F. Use only for surfaces less than 800°F.)
    Losses (W/in2) =
    DeltaT (°F) rise above ambient
    950
    Top
    Some Material Emissivities/Metals
    Material Specific Heat
    Btu/lb.-°F
    Emissivity
    Polished Surface Medium Oxide Heavy Oxide
    Blackbody
    Aluminum
    Brass
    Copper
    Inocoloy®800
     
    0.24
    0.10
    0.10
    0.12
     
    0.09
    0.04
    0.04
    0.20
    0.75
    0.11
    0.35
    0.03
    0.60
    1.00
    0.22
    0.60
    0.65
    0.92
    Inconel® 600
    Iron, Cast
    Lead, Solid
    Magnesium
    Nickel 200
    0.11
    0.12
    0.03
    0.23
    0.11
    0.20
    -
    -
    -
    -
    0.60
    0.80
    0.28
    -
    -
    0.92
    0.85
    -
    -
    -
    Nichrome,-80-20
    Solder, 50-50
    Steel
      mild
      stainless 304
      stainless 430
    0.11
    0.04
     
    0.12
    0.11
    0.11
    -
    -
     
    0.10
    0.17
    0.17
    -
    -
    -
     
    0.75
    0.57
    0.57
    -
    -
     
    0.85
    0.85
    0.85
    Tin
    Zinc
    0.056
    0.10
    -
    -
    -
    0.25
    -
    -

    Some Material Emissivities/Non-Metals
    Material Specific Heat
    Btu/lb.-°F
    Emissivity
    Asbestos
    Asphalt
    Brickwork
    Carbon
    Glass
    0.25
    0.40
    0.22
    0.20
    0.20
    Most Non-Metals: 90
    Paper
    Plastic
    Rubber
    Silicon Carbide
    Textiles
    Wood, Oak
    0.45
    0.2-0.5
    0.40
    0.20-0.23
    -
    0.57
    Top
    Heat Losses from Insulated, Water & Metal Surfaces
    1. Based upon combined natural convection and radiation losses into 70ºF environment.
    2. Insulation characteristics
      k = 0.67 @ 200ºF
      k = 0.83 @ 1000ºF.
    3. For molded ceramic fiber products and packed or tightly packed insulation, losses will be lower than values shown.
      For 2 or 3 inches Insulation:
      multiply by 0.84
      For 4 or 5 inches Insulation:
      multiply by 0.81
      For 6 inches Insulation:
      multiply by 0.79

    Heat Losses from Oil or Paraffin Surfaces
    Wind Velocity Effects on Surfaces
    Top

     
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