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Polymer Heaters
Polymer HeatersFor the latest in heating technology from Watlow, specify a heated plastic part in your next product. Watlow's heated plastic parts combine resistive heating elements combined with thermoset and thermoplastic compounds to create a heated assembly. Watlow utilizes standard compression and injection molding techniques, to produce heated plastic parts that are durable, safe and cost-effective.

Sheath Material Maximum Open Watt Densities Maximum Immersion Watt Densities Max. Operating
Temperatures
W/cm2 W/in2 W/cm2 W/in2
AlcrynŽ melt-processible rubber 0.08 0.50 0.62 4.0 100°C (212°F)
(50° (122°F) UL®)
Polypropylene thermoplastic 0.09 0.60 0.78 (5.0) 105°C (221°F)
Polycarbonate thermoplastic 0.16 1.0 1.40 9.0 130°C (266°F)
Fluoropolymer thermoplastic 0.20 1.3 2.02 13 180°C (356°F)
Polyetherimide thermoplastic 0.20 1.30 2.02 13 170°C (338°F)
Polyphenylene sulfide thermoplastic 0.25 1.60 2.04 17 200°C (392°F)
Liquid crystal polymer thermoplastic 0.29 1.90 3.10 20 220°C (428°F)
Applications
  • Medical equipment
  • Analytical equipment
  • Aerospace equipment
  • Freeze protection
  • Battery heating
  • Foodservice equipment
  • Transportation equipment
  • Flexibility for a variety of shape
  • Molded into complex shapes and fixed geometry
Shaping Up Manufacturing Processes
Using Watlow's THERMOPOLYMER heaters in a manufacturing process can lower costs and make the process more efficient because the THERMOPOLYMER heater serves as the heating solution, not just the heating element.

To help improve the manufacturing process, THERMOPOLYMER heaters can:

  • Lead to new design possibilities thanks to the ability to mould a heater into a structural and functional component
  • Provide better product performance through uniform heat distribution and by putting the heat only where it is needed
  • Increase heater life and usage
  • Resist corrosion and scaling thanks to the chemical properties unique to polymers

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Features Benefits
  • Fewer parts and less labour required
  • Corrosion and scale resistant
  • Natural, non-stick surface
  • Reduced power consumption
  • Heat is concentrated only in areas where it is needed
  • Reduced overall costs
  • Longer heater life
  • Easy to clean
  • Energy efficient
  • Uniform heat distribution

Product Information

Click on the below links for more product information. PDF documents require Adobe® Reader® version 7 or higher for viewing.

Adobe® is a registered trademark of Adobe Systems Incorporated.
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Alcryn® is a registered trademark of Ferro Corporation.
UL® are registered trademarks of Underwriter?s Laboratories, Inc.

 
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