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Band and Nozzle Heaters
Band heaters, Barrel heaters, Nozzle Heaters
Led by the high performance MI (mineral insulated) Band heater, the patented, flexible THINBAND® heater and the standard mica band heater for specialized constructions, Watlow's Band and Nozzle Heaters are ideal for every type of plastics processing equipment.
Sheath Material Typical Maximum
Watt Densities
Maximum
Operating Temperatures
W/cm2 W/in2
Stainless steel
with mica insulation
8.5 55 540°C (1000°F)
Stainless steel with mineral insulation
  Nozzle
  Barrel
35.7
15.5
230
100
760°C (1400°F)
 
Aluminised or zinc steel with mica insulation 8.5 55 480°C (900°F)
Applications
  • Extruders
  • Blown film dies
  • Injection molding machines
  • Other cylinder heating applications
MISP
Watlow's MI Band Heaters and MI Savings Predictor (MISP) Program brochure (PDF: 784 kb / 12 pages) outlines the benefits of using energy efficient mineral insulated band heaters while the MISP program analyzes energy, maintenance labour and production line downtime cost savings achieved when using Watlow's MI Band heaters.

Ceramic Knuckle
Ceramic knuckle band heaters are designed to provide high-performance heating at temperatures up to 760°C (1400°F). This level of performance is achieved from the ceramic knuckles that provide excellent insulation and long heater life.

The construction of the ceramic knuckle heater includes interlocking ceramic blocks with resistance wires threaded through holes in the ceramic. This method provides superior heat distribution across the band, resulting in an uniformly heated surface. Ceramic knuckle heaters are specifically engineered and manufactured with three layers:

  • Aluminised steel sheath layer - improves mechanical protection to heater and resists corrosion.
  • Ceramic fiber layer - provides thermal insulation, energy conservation and minimizes heat loss.
  • Ceramic knuckle layer - provides mechanical protection and electrical insulation to the resistance element, which increases heater life and conducts or radiates the heat to the surface.

Specifications

  • Diameter: 50.8 mm (2 in.) to 381.0 mm (15 in.)

  • Width: 38.1 mm (11/2 in.) to 254 mm (10 in.)

  • Thickness: 12.7 mm (1/2 in.)

  • Sheath: Aluminised steel (stainless steel optional)

    Watlow manufactures a variety of band and nozzle heaters including barrel heaters, mineral insulated band heaters and ceramic knuckle band heaters. For more information about band and nozzle heaters, please contact your local Watlow representative.

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    Product Information

    Click on the below links for more product information. PDF documents require Adobe® Reader® version 7 or higher for viewing.


     
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